According to the German-Czech high-tech company this sensor could help to revolutionise both the production and quality control of electronic components.
The Quantum Scan Sensor uses an area scan camera that delivers images at a width of 4,480 pixels with lateral resolution of 6 µm. At a height resolution of 10 nm per pixel and measurement range of 0.8 mm, advanced applications can be detected with an image capture rate of 30,000 frames per second.
Commenting Roman Wieser, Managing Director of Wickon Hightech, said, "Within a measuring range of 0.8 mm, the image is completely sharp."
The patented photometric design detects a wide range of surfaces, including highly reflective, matte, and tilted surfaces up to +/- 10 degrees, similar to a reflective hemisphere. The high technical quality of the signal eliminates the need for complex noise reduction.
"Each of the 4,480 recorded pixels represents a height value," explained Wieser. "Our technology does not deliver a 3D point cloud, but a full-resolution 3D image."
Wickon Hightech’s Quantum Scan Sensor is primarily targeted at the semiconductor market, especially power module production in e-mobility. However, it will also of use to laboratories and process development operations in the electronics industry, where high-resolution information is required.
The Quantum Scan Sensor is an advancement of the company's Speedcube sensor.
According to Wieser, "The Quantum represents a milestone in our mission to push the boundaries of sensor technology and to provide our customers with the best solutions and shape the future of electronics manufacturing."
Wickon Hightech is a global company providing high-end automated optical inspection (AOI) solutions to industry. Founded in 2006, it has developed a broad range of products and services for optimising and safeguarding manufacturing processes for electronic assemblies with a particular focus on AOI systems in the automotive, renewable energy, and medical sectors.
